Product manual is provided in the following languages : English Korean To better understand the installation process, check out the flash movie at our website (www.zalman.co.kr). Please read this manual thoroughly before installation. The specifications of this product and its components may change without prior notice. Limited warranty : Parts and labor - 3 years (please see website for details) www.zalman.co.kr www.zalmanusa.com 1 ZM80D-HP Cautions & Warnings On Use 1. Please read this manual thoroughly before installation. 2. This product is designed to accommodate an Optional Fan (ZM-OP1). You can expect satisfactory cooling performance with this product alone, but If you want even more cooling, you can attach the Optional Fan (ZM-OP1). 3.If you are using a nVIDIA GeForce FX5800, an ATI Radeon 9800 Pro, a Matrox Parhelia, or a more advanced model, an Optional Fan (ZM-OP1, sold separately) must be installed. 4. After installing this product on a VGA card (Video Graphics Card), the PCI slot adjacent to the AGP slot will be unusable. 5. If you plan to install this product on a recently released VGA card, check for compatibility at Zalman's website (www.zalman.co.kr) before installation. 6. If the heatpipe is tampered with or scratched by a sharp object, it may not function properly. Please handle with care. 7. Zalman does not recommend VGA card overclocking. Zalman is not responsible for any damage from VGA card overclocking. 8. After installing the VGA card, avoid shaking or exerting excessive force on the heatsinks on each side of the card, for it may loosen the bolts in the Plate Spring. 9. To enhance the performance of this product, the use of a fan on the rear panel of the system's case is recommended. 10. Do not eat the enclosed Thermal Grease. For installation 1. This product can be installed if the Northbridge Cooler is shorter than 25 mm from the board's base, or if taller be at least 5.5 mm away from the AGP slot. 2.If a Zalman CNPS7000 series Cooler is used, the CPU Retention Guide should be at least 35mm away from the AGP slot to install this product. 3. When installing the VGA card equipped with this product into a computer system, opening up the PCI slot cover under the AGP slot can lower the VGA Chipset temperature by as much as 4~5 . 4. Since this product weighs 350g, always firmly fasten the VGA card onto the case with a screw. Special care should be taken while the computer is being moved. Zalman is not responsible for any damage arising while moving the computer. 5. If the components on the VGA card interfere in any way with this product, you cannot install this product. In such case, stop the installation and return the product. 6.Zalman is not responsible for any problems arising from incorrect installation. Fixing Bolt PCI Slot Cover AGP Slot (VGA Card) open www.zalman.co.kr 2 www.zalmanusa.com Table of Contents 1. Features 2. Specifications 3. Compatible VGA Cards 4. Components 5. Exploded View 6. Installation 7. ZM80D- HP Optional Fan Installation 8. Zalman Noise Prevention System 3 3 3 4 5 6 15 16 1. Features 1) This product was designed to optimize heat dissipation for excellent cooling performance. 2) Dual heatpipes increase heat transfer speed and enhance the cooling efficiency. 3) The fanless design ensures complete noiselessness and maintenance-free operation. 4) RAM heatsinks for cooling the VGA RAM. 5) Compatibility with virtually all types of VGA cards allows reinstallation when upgrading the VGA card. (Incompatible with VGA cards that do not have original heatsink holes measuring 3mm in diameter, or VGA cards on which the ZM80D-HP interferes with the card's components.) 6) An Optional Fan (ZM-OP1, sold separately) can be attached to the heatsink directly without using a separate bracket. 2. Specifications 1) Weight : 350 g 3) Dissipation material : Anodized Aluminum 5) VGA RAM Heatsink material : Anodized Aluminum 2) Heatpipe : Gold plated copper tube 4) Heat Dissipation Surface Area : 1350 6) VGA RAM Heatsink weight : Frontside : 2.9 g (EA) Backside : 1.2 g (EA) 3. Compatible VGA Cards Compatible with all VGA cards with original Heatsink Mounting Holes. (X) VGA Chipset (O) Heatsink Mounting Hole (3 mm) www.zalman.co.kr www.zalmanusa.com 3 ZM80D-HP 4. Components Frontside Heatsink 1EA Backside Heatsink 1EA Heatpipe Cover 1EA Frontside Heatsink Base 1 Set A Type B Type VGA RAM Heatsinks 1 Set Heatpipe A 1EA Heatpipe B 1EA Backside Heatsink Base 1 Set Frontside 4EA Backside 4EA A Type B Type Screw Driver 1EA Plate Link Nipple Washer 4 EA 4 EA Fan Bolt (26 mm) 2 EA Washer Bolt A (10 mm) 4 EA Bolt A (10 mm) Bolt B (8 mm) Nut A Rubber Ring Nipple Plate Link Thermal Grease 6 EA 2 EA 2 EA 2 EA 2 EA 2 EA 2 EA 2 EA Bolt B (8 mm) Bolt C Nut A Rubber Ring Nut B Nipple Thermal Grease Thermal Tape 2 EA 2 EA 1 EA 2 EA 2 EA 1 EA 1 EA 2 EA Optional Components Frontside Fan Grill Assembly Multi Connector 1 Backside www.zalman.co.kr 4 www.zalmanusa.com 5. Exploded View Plate Link Nipple Plate Link Washer Bolt A (10 mm) Bolt B (8 mm) Logo Frontside Heatsink Frontside Heatsink Base Heatpipe A Bolt A Frontside RAM Heatsink Heatpipe B Backside RAM Heatsink Plate Spring Heatpipe Cover Rubber Ring Nipple Nut A Backside Heatsink Base Sticker Backside Heatsink Bolt B (8 mm) Bolt B (8 mm) www.zalman.co.kr www.zalmanusa.com 5 ZM80D-HP 6. Installation 6.1 Verifying the Computer Case's Compatibility Compare your computer case with the cases in the diagram for compatibility. The ZM80D-HP cannot be used in systems in which the VGA Chipset faces upwards. Such cases should not be flipped up-side-down to "correct" this incompatibility. Good (O) Good (O) Bad (X) Good (O) 6.2 Attaching VGA RAM Heatsinks 1) Peel off the Film from the Thermal Tape on the bottom of the RAM Heatsinks. 2) Stick the RAM Heatsinks onto the VGA RAMs. There are two types of RAM Heatsinks - Frontside and Backside. Identify the proper heatsink and attach appropriately. 3) Press the RAM Heatsinks firmly with your finger for proper adhesion. (RAM Heatsinks can easily be detached. Please handle with care.) 4) If there are more than 8 RAMs on your VGA card, purchase additional RAM Heatsinks. Note 1) Avoid getting grease or any kind of stain on the surface of the Thermal Tape. The Thermal Tape may not stick. Clean the surface of the RAM with acetone or alcohol before attaching. Note 2)Thermal Tape loses adhesiveness after it has been used once. Try to attach properly on the first attempt. Note 3)Thermal Tape cannot be reused after it has been detached from a surface. If you need more, purchase it separately. Frontside RAM Heatsink Backside RAM Heatsink Thermal Tape Film VGA RAM Heatsinks VGA RAM Front VGA Chipset Back www.zalman.co.kr 6 www.zalmanusa.com 6.3 Applying Thermal Grease on the VGA Chipset 1) Clean off the contact surface of the VGA Chipset thoroughly. 2) Evenly apply the Thermal Grease onto the VGA Chipset, using a piece of cardboard. Most VGA Chipset surfaces are slightly concave and require more Thermal Grease towards the center. Thick Paper Protective Frame for Core VGA Chipset Thermal Grease VGA Chipset < Example : ATI Radeon 9700 PRO > 6.4 Selecting the Frontside Heatsink Base Assembly There are two types of Frontside Heatsink Assembly - Type A and Type B. Use the Type B assembly for GeForce 4 Ti series. Use the Type A assembly for all other VGA cards. If the Type A heatsink assembly cannot be installed, then install the Type B heatsink assembly. Frontside Heatsink Base Type A Type B 6.5 Installing the Frontside Heatsink Base Assembly 1) Clean off the contact surface of the Frontside Heatsink Base thoroughly. 2) The Frontside Heatsink Base Assembly should be centered and tightly pressed onto the VGA Chipset. 3) Unscrew Bolt C half a turn and position each Plate Spring to insert Bolt A into the Heatsink Mounting Hole. (Caution! Do not unscrew Bolt C completely.) 4) Once the Frontside Heatsink Base Assembly is centered, tighten Bolt C completely. Note) If the Plate Spring separates from the base assembly, reinstall the Plate Spring onto the Frontside Heatsink Base (Refer to installation step 6.24) and restart installation from 6.5 step 3). Bolt C Bolt A Frontside Heatsink Base Plate Spring Heatsink Mounting Hole VGA Chipset www.zalman.co.kr www.zalmanusa.com 7 ZM80D-HP 6.6 Assembling the Rubber Rings and Nipples 1) Slide the Rubber Ring onto each Bolt A protruding out of the back of the VGA card. 2) Screw a Nipple onto each Bolt A and tighten Bolt A with a screwdriver while holding the Nipple with one hand. While switching back and forth between each Bolt A, tighten one full turn at a time for each Bolt A until both are tightened. Front Frontside Heatsink Base Bolt A Rubber Rings Back Nipple Nipple 6.7 Selecting the Backside Heatsink Base Assembly and Attaching the Sticker 1) The Backside Heatsink Base Assembly must be the same type as the Frontside Heatsink Base Assembly. e.g.) If the Type A was selected as the Frontside Heatsink Base Assembly select the Type A for the Backside Heatsink Base Assembly as well. 2) Stick the sticker onto the bottom surface of the Base Assembly as shown in the diagram. Note) Stick only one sticker onto the Backside Heatsink Base. Do not stick a sticker onto the bottom surface of the Frontside Heatsink Base Assembly. Backside Heatsink Base Sticker Type A Type B 6.8 Installing the Backside Heatsink Base Assembly (VERY IMPORTANT) 1) Install the Backside Heatsink Base so that the arrow of "BACK " points towards the Slot Connector. 2) Unscrew each Bolt C half a turn and position each Plate Spring hole to be in line with the axis of each Nipple. 3) After the Backside Heatsink Base Assembly is in place, insert each Plate Spring hole onto the Nipple then tighten Bolt C. Note) The Plate Spring can easily be moved by slightly unscrewing Bolt C. Do not unscrew Bolt C completely. Plate Spring Nipple Bolt C Groove for Heatpipe Slot Connecter Backside Heatsink Base (O) (X) www.zalman.co.kr 8 www.zalmanusa.com 6.9. Installing the Backside Heatsink Base Assembly Tighten Nut A on the Nipple that now has the Plate Spring in place. Nut A Nipple Rubber Ring Bolt A Nut A Nipple Nut B Bolt C 6.10 Confirming Proper Installation of the Two Heatsink Base Assemblies (VERY IMPORTANT) 1) Viewing from the side, make sure that both Heatsink Base Assemblies are parallel with the VGA card, and that their edges are parallel to each other. (If the Heatsink Base Assemblies are not aligned properly, the heatsinks cannot be installed properly.) 2) Tighten each Bolt A and Bolt C completely. Front Back Bolt C Frontside Heatsink Base Front Back Bolt A Backside Heatsink Base 6.11 Applying Thermal Grease on the Frontside Heatsink Base Evenly apply the Thermal Grease in the grooves of the Frontside Heatsink Base as shown in the diagram. Thermal Grease Thermal Grease Apply Thermal Grease here Thick Paper Frontside Heatsink Base www.zalman.co.kr www.zalmanusa.com 9 ZM80D-HP 6.12 Installing the Heatpipe 1) Slide in Heatpipe A and Heatpipe B into the grooves of the Base Assemblies. 2) For general VGA cards, the end of the Heatpipes should protrude approximately 50 mm from the end of the Frontside Heatsink Base, and for Geforce 4 Ti or FX59 ** series, they should protrude approximately 30mm. Heatpipe A Heatpipe B Heatpipe A Heatpipe B Frontside Heatsink Base Front 50 mm Frontside Heatsink Base Heatpipe B < General VGA Cards > Back Heatpipe A 30 mm Frontside Heatsink Base 6.13. Applying the Thermal Grease on the Frontside Heatsink Evenly apply Thermal Grease in the heatpipe grooves of the Frontside Heatsink as shown in the diagram. Thermal Grease Frontside Heatsink Thick Paper Apply Thermal Grease here (Grooves for Heatpipes) www.zalman.co.kr 10 www.zalmanusa.com 6.14 Installing the Frontside Heatsink Loosely screw on the Frontside Heatsink onto the Frontside Heatsink Base. (Heatpipe A should be able to swing back and forth.) Bolt B (8 mm) Frontside Heatsink Frontside Heatsink Heatpipe B Heatpipe A Frontside Heatsink Base 6.15 Applying the Thermal Grease on the Backside Heatsink Base Evenly apply Thermal Grease on the Backside Heatsink Base as shown in the diagram. Heatpipe A Thermal Grease Backside Heatsink Base Heatpipe B 6.16 Applying the Thermal Grease on the Backside Heatsink Evenly apply the Thermal Grease into the heatpipe grooves of the Backside Heatsink. Backside Heatsink Groove for Heatpipe B Groove for Heatpipe A www.zalman.co.kr www.zalmanusa.com 11 ZM80D-HP 6.17 Installing the Backside Heatsink 1) Place the Backside Heatsink between Heatpipe A and the Backside Heatsink Base. 2) Place Heatpipe A into the groove for Heatpipe A on the Backside Heatsink. 3) With Heatpipe A in its groove, position the Backside Heatsink so that Heatpipe B is inserted in its groove on the Backside Heatsink. 4) T ...