35662 - 8203 OPERATING AND INSTALLATION MANUAL ZANUSSI BUILT-IN DOUBLE OVEN MODEL ZDA 45 2 WARNINGS AND GUIDANCE It is most important that this instruction book should be retained with the appliance for future reference. Should the appliance be sold or transferred, always ensure that the book is left with the appliance in order that the new owner can get to know the functions of the appliance and the relevant warnings. These warnings are provided in the interest of safety. You MUST read them carefully before installing or using the appliance. This cooker is heavy and care must be taken when moving it. Ensure that all packaging, both inside and outside the cooker, has been removed before the cooker is used. The oven must be installed according to the instructions supplied. Any electrical work must be undertaken by a qualified electrician/competent person. It is dangerous to alter the specifications in any way. After installation, please dispose of the packaging with due regard to safety and the environment. Ensure that you support the grill pan when removing it from the oven. Never line any part of the oven with aluminium foil. Do not allow heatproof cooking material, e.g. roasting bags, to come into contact with oven elements. Always stand back from the cooker when opening the oven door, to allow any build-up of steam or heat to release. Stand clear when opening the drop down oven door. Do not allow it to fall open - support it using the door handle, until it is fully open. Do not place sealed cans or aerosols inside the oven. They may explode if they are heated. Do not hang towels or clothes from the oven or its handle. They are a safety hazard. During Operation Do not use this oven if it is in contact with water and never operate it with wet hands. Ensure that the anti-tip oven shelves are installed in the correct way (see instructions). This oven is designed to be operated by adults and children under supervision. Young children must not be allowed to tamper with the controls or play near or with the oven. CAUTION - accessible parts, especially around the grill area, may become hot when the cooker is in use. Children should be kept away until it has cooled. Take great care when heating fats and oils as they will ignite if they become too hot. This cooker has been designed for cooking edible foodstuffs only and must not be used for any other purposes. Never place plastic or any other material which may melt in or on the oven. Only clean this oven in accordance with the instructions. Take care to follow the recommendations given for tending the food when grilling. Use the handles provided in the recommended way. Always grill with the oven door closed. Always remove the grill pan handles when grilling. Always use oven gloves to remove and replace food in the oven. Similarly always use oven gloves to remove and replace the grill pan handle, before and after grilling. After Use Ensure that all control knobs are in the OFF position when not in use. For hygiene and safety reasons, this oven should be kept clean at all times. A build-up of fats or other foodstuffs could result in a fire, especially in the grill pan. Always allow the cooling fan to cool the cooker down before switching off at the electrical supply prior to carrying out any cleaning or maintenance work. Do not leave utensils containing foodstuffs, e.g. fat or oil in or on the cooker in case it is inadvertently switched ON. Cookers and hobs become very hot, and retain their heat for a long period of time after use. Children should be kept well away from the cooker until it has cooled. Under no circumstances should you attempt to repair the appliance yourself. Repairs carried out by inexperienced persons may cause injury or serious malfunctioning. Refer to your local Zanussi Service Centre. Always insist on genuine Zanussi spare parts. Your safety is of paramount importance. Therefore, if you are unsure about any of the meanings of these WARNINGS, contact the Customer Care Department Customer Care Department Telephone: (01635) 521313 3 CONTENTS Warnings and Guidance Technical Data Installation Electrical Connections When the oven is first installed Use and Care How to set the clock and timer Controls (Upper fan oven) Using the fan oven Controls (Lower oven) The lower oven Grilling Helpful hints when buying and preparing food Cleaning the oven Care of catalytic liners Cleaning the Hinged Grill What Happens if something goes wrong Peace of mind for 24 Months Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page 3 5 6 6-7 8 9 10 11 14 15 16 17 18 19 20 20 21 Page 12-13 This appliance complies with the following E.E.C. Directives: * 73/23 - 90/683 (Low Voltage Directive); * 93/68 (General Directives); * 89/336 (Electromagnetical Compatibility Directive) and subsequent modifications. MANUFACTURER: ELECTROLUX ZANUSSI ELETTRODOMESTICI S.p.A. Viale Bologna 298 47100 FORLÌ (Italy) WARNING Please remember that an appliance used for cooking does get hot, so make sure that children are kept well away while it is in use. Please complete and return the 24 months Guarantee card. In case of a complaint, and for ordering spare parts, you must specify the model number and serial number which appear on the rating plate situated on the cavity front panel. 4 TECHNICAL DATA Model Number: ZDA 45W - ZDA 45B Recess dimensions Height Width Depth Internal oven dimensions ( Upper Oven) Height Width Depth Oven Capacity Oven Ratings ( Upper Oven) Oven Element Convection Fan Oven Light Cooling fan Total Rating Internal oven dimensions ( Lower Oven) Height Width Depth Oven Capacity Oven Ratings ( Lower Oven) Grill Element Total Rating Total connected load Cable (for UK use) Cable cross-section Type of cable Fuse (min.) Cable (for Europe use) Cable cross-section Type of cable Fuse (min.) 878 mm 560-570 mm 550 mm 320 mm 420 mm 390 mm 1.9 cu. ft. 2.5 kW 30 W 15 W 25 W 2.570 kW 185 mm 420 mm 400 mm 1.1 cu. ft. 1.8 kW 1.8 kW 4.370 kW 6 mm 2 6242 Y 25 amp 4 mm 2 Ho RR-F 25 amp 5 INSTALLATION It is mandatory that all operations required for the installation be carried out by a qualified or competent person - in accordance with existing rules and regulations. Please ensure that when the appliance is installed it is easily accessible for the engineer in the event of a breakdown. BUILDING IN It is important that the dimensions and materials of the surround or cabinet into which the oven will be built are correct and will withstand a temperature increase of at least 60°C above ambient; and that proper arrangements are made of continuous supply of air to the oven so it does not overheat. Dimensions of the appliance and recess required are given below (Fig. 1-2). 20 560 540 20 888 863 594 19 5 594 556 19 Fig. 1 50 7 min 878 7 min 600 800 min 560 min 550 50 Fig. 2 6 INSTALLATION Securing The Oven To The Cabinet Fit the appliance into the cabinet recess, open the oven door and secure the oven to the kitchen cabinet with four wood screws, which fit the holes provided in the oven frame (Fig. 3). Fig. 3 ELECTRICAL CONNECTION We strongly recommend that all operations for the installation of your cooker be carried out by QUALIFIED PERSONNEL to the relevant British Standards. The oven designed to be connected to 240V (50Hz) electricity supply. The oven has an easily accessible terminal block which is marked as follows: Letter L Letter N Live terminal Neutral terminal Earth terminal The switch must not break the yellow and green earth cable at any point. Important After installation and connecting, the cable must be placed so that it cannot at any point reach a temperature of more than 50°C above the ambient temperature. Before the appliance is connected, check that the main fuse and the domestic installation can support the load; and that the power supply is properly earthed. The manufacturer disclaims any responsibility should these safety measures not be carried out. This appliance meets the requirements laid down in EEC Directive No. 89/336 relating to the suppression of radio and TV interference. THIS APPLIANCE MUST BE EARTHED The cable used to connect the oven to the electrical supply should have the characteristics indicated in the table. It is necessary that you install a double pole switch between the appliance and theelectricity supply (mains), with a minimum gap of 3mm between the switch contacts and of a type suitable for the required load in compliance with the current rules. For Uk use only Model Upper oven rating Lower oven rating Total rating Cable cross section mm2 & type of the cable Fuse ZDA 55 2570 W 1800 W 4370 W 6 mm2 Type 6242 Y 25 A For Europe use only Model Upper oven rating Lower oven rating Total rating Cable cross section mm2 & type of the cable Fuse ZDA 55 2570 W 1800 W 4370 W 4 mm2 HO5 RR-F 25 A 7 WHEN THE OVEN IS FIRST INSTALLED Once the oven has been installed, it is important to remove the protective materials which were put on in the factory. Turn knob B on the timer until the manual function appears in the dial. Switch the oven control knob to fan ducted cooking and then set the thermostat control knob to MAX and leave it to run, empty, for 30 minutes to remove any unpleasant new smells. During this period, an unpleasant odour may be emitted, it is therefore, advisable to open a window for ventilation. REMEMBER: The timer must be set to MANUAL before the oven can be operated. This must be done whenever the cooker is switched off at the wall or when there is a power failure. If the oven indicator neons do not glow when the controls are switched on, it is most likely that the timer is set for automatic cooking. The trivet When roasting do use the trivet in the meat tin. Fat and meat juices will drain into the meat tin below and can be used to make gravy. The trivet also prevents splashes of fat from soiling the oven interior. N.B. The meat tin should not be placed on a heated hotplate as this may cause the enamel to crack. The cooling fan for the controls The cooling fan comes on immediately when the grill is switched on and after a short time when the oven is in use, and switches off when cooking is completed. During the initial period the cooling fan may cycle ON and OFF, this is quite normal. It may run on after the oven or grill is switched off to keep the controls cool. Always allow the cooling fan to cool the cooker down before switching off the wall prior to carrying out any cleaning or maintenance work. NOTE The action of the cooling fan will depend on how long the oven or grill has been used and at what temperature. It may not switch in at all at lower temperature settings nor run on where the grill or oven has only been used for a short time. Rating Plate The model number of your cooker can be found on the rating plate on the lower front frame of the cooker upon opening the door. The cooker must be protected by a suitably rated fuse or circuit breaker. The rating of the cooker is given on the rating plate. About condensation and steam When food is heated it produces steam in the same way as a boiling kettle does. The oven is vented to allow some of this steam to escape. However, always stand back from the cooker when opening the oven door to allow any build up of steam or heat to release. If the steam comes into contact with a cool surface on the outside of the cooker, e.g. a trim, it will condense and produce water droplets. This is quite normal and is not caused by a fault on the cooker. To prevent discolouration, regularly wipe away condensation and also soilage from surfaces. Control panel indicator neon This light indicates whether the oven or grill is switched ON. In the case of the oven, the neon also indicates when the set temperature has been reached. It will cycle on, and off during use to show that the temperature is being maintained. If the neon do not operate as the instructions indicate the controls have been incorrectly set. Return all controls to zero and reset following the instructions for the required setting. When the oven is set for automatic cooking the neon should remain unlit during OFF periods. Cookware Baking trays, oven dishes, etc. should not be placed directly against the grid covering the fan at the back of the oven, or placed on the oven base. Do not use baking trays larger than 30 cm x 35 cm (12 in x 14 in) as they will restrict the circulation of heat and may affect performance. Advice on the effect of different materials and finishes of bakeware is given in 'Hints and Tips' in the appropriate oven section. 8 USE AND CARE 11 10 12 1 2 3 4 CLOCK START FUNCTION TEMPERATURE TEMPERATURE 0 8 7 6 5 COOKING TIME LOWER OVEN MAIN OVEN B U I LT- I N 1 2 3 4 5 6 1. 2. 3. 4. 5. 6. Oven clock and timer Upper oven temperature light Lower oven temperature light Lower oven control knob - see controls page 13 Lower oven thermostat control knob - see controls ...