GAS HOB MODEL ZGF 642 INSTRUCTION BOOKLET 2 Please read this instruction booklet before using the appliance Important Safety Information You MUST read hese warnings carefully before installing or using the hob. If you need assistance, contact our Customer Care Department on 08705 727727 Installation q This hob must be installed by qualified personnel, according to the manufacturer's instructions and to the relevant British Standards. Any gas installation must be carried out by a CORGI registered installer. Remove all packaging before using the hob. Ensure that the gas and electrical supply complies with the type stated on the rating plate, located near the gas supply pipe. Do not attempt to modify the hob in any way. q When using other electrical appliances, ensure the cable does not come into contact with the hot surfaces of the cooking appliance. Unstable or misshapen pans should not be used on the hob as unstable pans can cause an accident by tipping or spillage. Never leave the hob unattended when cooking with oil and fats. Never use plastic or aluminium foil dishes on the hob. Perishable food, plastic items and aerosols may be affected by heat and should not be stored above or below the hob unit. q q q q q q q q Child Safety q This hob is designed to be operated by adults. Do not allow children to play near or with the hob. The hob gets hot when it is in use. Children should be kept away until it has cooled. Children can also injure themselves by pulling pans or pots off the hob. Service q q q q This hob should only be repaired or serviced by an authorised Service Engineer and only genuine approved spare parts should be used. During Use q Environmental Information q This hob is intended for domestic cooking only. It is not designed for commercial or industrial purposes. When in use a gas cooking appliance will produce heat and moisture in the room in which it has been installed. Ensure there is a continuous air supply, keeping air vents in good condition or installing a cooker hood with a venting hose. When using the hob for a long period of time, the ventilation should be improved, by opening a window or increasing the extractor speed. Do not use this hob if it is in contact with water. Do not operate the hob with wet hands. Ensure the control knobs are in the `OFF' position when not in use. After installation, please dispose of the packaging with due regard to safety and the environment. When disposing of an old appliance, make it unusable, by cutting off the cable. q q q q q Keep this instruction book for future reference and ensure it is passed on to any new owner. 3 Contents For the User Description of the Hob Operation Maintenance and Cleaning Something Not Working Service and Spare Parts Peace of Mind for 24 Months Page Page Page Page Page Page 5 6 7 8 9 9 For the Installer Technical Data Important Safety Requirements Installation Gas Connection Building In Page 10 Page 11 Page 12 Page 12 Page 13 Electrical Connections Page 14 Wiring Diagram Fault Finding Commissioning Conversion from Natural Gas to LPG Page 15 Page 16 Page 18 Page 19 Guide to Use the instructions The following symbols will be found in the text to guide you throughout the Instructions: Safety Instructions i Step by step instructions for an operation Hints and Tips This appliance complies with the following E.E.C. Directives: * 73/23 - 90/683 (Low VoltageDirective); * 93/68 (General Directives); * 89/336 (Electromagnetical Compatibility Directive); * 90/396 (Gas Appliances), and subsequent modifications 4 Description of the Hob 2 3 3 1 5 6 7 8 4 1. 2. 3. 4. 5. 6. 7. 8. Hob Top Auxiliary Burner Semi-rapid Burners Rapid Burner Control knob for front left burner (auxiliary) Control knob for back left burner (semi-rapid) Control knob for back right burner (semi-rapid) Control knob for front right burner (rapid) INSTALLATION Any gas installation must be carried out by a CORGI registered installer, and in accordance with existing rules and regulations. The relevant instructions are to be found in the second section of this manual. Please, ensure that, once the hob is installed, it is easily accessible for the engineer in the event of a breakdown. WHEN THE HOB IS FIRST INSTALLED Once the hob has been installed, it is important to remove any protective materials, which were put on in the factory. 5 Operation HOB BURNERS To light a burner, turn the relevant knob anticlockwise to maximum position and push down the knob to ignite. If the burner does not ignite, turn the control knob to zero, and try again. i When switching on the mains, after installation or a power cut, it is quite normal for the spark generator to be activated automatically. To ensure maximum burner efficiency, you should only use pots and pans with a flat bottom fitting the size of the burner used (see table). Burner minimum diameter 180 mm. 120 mm. 80 mm. maximum diameter 260 mm. 220 mm. 160 mm. Large (rapid) Medium (semi-rapid) Small (Auxiliary) If you use a saucepan which is smaller than the recommended size, the flame will spread beyond the bottom of the pan, causing the handle to overheat. i As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid simmering. Take care when frying food in hot oil or fat, as the overheated splashes could easily ignite. If the control knobs become difficult to turn, please contact your local Zanussi Service Centre. 6 Maintenance and Cleaning Before any maintenance or cleaning can be carried out, you must DISCONNECT the hob from the electricity supply. The hob is best cleaned whilst it is still warm, as spillage can be removed more easily than if it is left to cool. The Hob Top Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little washing up liquid has been added. Avoid the use of the following: - household detergent and bleaches; - impregnated pads unsuitable for non-stick saucepans; - steel wool pads; - bath/sink stain removers. Should the hob top become heavily soiled, it is recommended that a cleaning product such as Hob Brite or Bar Keepers Friend is used. Pan Supports The hob has two cast iron pan supports. Take care when removing them. They are heavy and could damage the hob or your kitchen furniture if you let them fall. To keep the pan supports in the correct position, they are hooked into hinges at the back of the hob. When removing the pan supports, lift them up as shown in the diagram. Never turn the pan supports on the hinges, this could damage them. Wash the pan supports using hot soapy water. If necessary, a paste cleaner or a soap impregnated steel wool pad can be used with caution. After cleaning, be sure to wipe dry with a soft cloth. YES NO The Burners The burner caps and crowns can be removed for cleaning. Wash the burner caps and crowns using hot soapy water, and remove marks with a mild paste cleaner. A well moistened soap impregnated steel wool pad can be used with caution, if the marks are particularly difficult to remove. After cleaning, be sure to wipe dry with a soft cloth. 7 Something Not Working? If the hob is not working correctly, please carry out the following checks before contacting your local Zanussi Service Force Centre. IMPORTANT: If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or installation, a charge will be made even if the appliance is under guarantee. SYMPTOM s There is no spark when lighting the gas SOLUTION x Check that the unit is plugged in and the electrical supply is switched on x Check that the RCCB has not tripped (if fitted) x Check the mains fuse has not blown x Check the burner cap and crown have been replaced correctly, e.g. after cleaning. s The gas ring burns unevenly x Check the main jet is not blocked and the burner crown is clear of food particles. x Check the burner cap and crown have been replaced correctly, e.g. after cleaning. If after all these checks, the oven still does not work, contact your local Zanussi Service Force Centre. When you contact them, they will need the following information: 1. Your name, address and post code. 2. Your telephone number 3. Clear and concise details of the fault 4. The model and the serial number (which can be found on the rating plate) 5. Date of purchase Please note that it will be necessary to provide proof of purchase for any in-guarantee service calls. In-guarantee customers should ensure that the above checks have been made as the engineer will make a charge if the fault is not a mechanical or electrical breakdown. 8 Service and Spare Parts If you require spare parts or an engineer contact your local Service Force Centre by telephoning: CUSTOMER CARE For general enquiries concerning your Zanussi appliance, contact our Customer Care Department by letter or telephone as follows: Customer Care Department ZANUSSI 55-77 High Street Slough Berkshire - SL1 1DZ Tel: 08705 - 727727 0870 5 929929 Your call will be routed to your local Service Force Centre. For further details, please see the accompanying Customer Care Booklet. Peace of Mind for 24 Months ZANUSSI GUARANTEE CONDITIONS We, Zanussi, undertake that if, within 24 months of the date of the purchase, this Zanussi appliance or any part thereof is proved to be defective by any reason only of faulty workmanship or materials, we will, at our option, repair or replace the same FREE OF ANY CHARGE for labour, materials or carriage on condition that: * The appliance has been correctly installed and used only on the gas and electricity supply stated on the rating plate. * The appliance has been used for normal domestic purpose only, and in accordance with the manufacturer's instructions. * The appliance has not been serviced, maintained, repaired, taken apart or tampered with by any person not authorised by us. * All service work under this guarantee must be undertaken by a Zanussi Service Centre. * Any appliance or defective part replaced shall become the Company's property. * This guarantee is in addition to your statutory and other legal rights. Home visits are made between 8.30am and 5.30pm Monday to Friday. Visits may be available outside these hours, in which case a premium will be charged. Exclusions This guarantee does not cover: * Damage or calls resulting from transportation, improper use or neglect, the replacement of any light bulbs or removable parts of glass or plastic. * Costs incurred for calls to put right an appliance which is improperly installed or calls to appliance outside the United Kingdom. * Appliances found to be in use within a commercial or similar environment, plus those which are the subject to rental agreements. * Products of Zanussi manufacture which are not marketed by Zanussi. European Guarantee If you should move to another country within Europe then your guarantee moves with you to your new home subject to the following qualifications: * The guarantee starts from the date you first purchased your product. * The guarantee is for the same period and to the same extent for labour and parts as exist in the new country of use for this brand or range of products. * This guarantee relates to you and cannot be transferred to another user. * Your new home is within the European Community (EC) or European Free Trade Area. * The product is installed and used in accordance with our instructions and is only used domestically, i.e. a normal household * The product is installed taking into account regulations in your new country. Before you move, please contact your nearest Customer Care centre, listed below, to give them details of your new home. They will then ensure that the local Service Organisation is aware of your move and able to look after you and your appliances. France Senlis +33 (0)3 44 62 29 99 Germany Nürnberg +49 (0)911 323 2600 Italy Pordenone +39 (0)1678 47053 Sweden Stockholm +46 (0)8 738 79 50 UK Slough +44 (0)1753 219897 9 Instructions for the Installer Engineers technical data OVERALL DIMENSIONS Width: Depth: Height: Weight: 580 mm. 510 mm. 72 mm. 12 Kg. SUPPLY CONNECTIONS Gas: RC 1/2 inch (1/2 inch male) Rear right hand corner Electric: 230-240V 50Hz supply, 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse. CUT OUT DIMENSIONS Width: 560 mm. Depth: 480 mm. Thickness: 30 mm. Ignition HT Spark Spark Generator Ispra Control's BF 50046-06 , 220-240V 0.6 VA T 120 Spark Gap Fixed Rear Left Burner (semi rapid) Heat Input 2.0 kW (6824 BTU/HR) Front Left Burner (auxiliary) Heat Input 1.0 kW (3412 BTU/HR) Rear Right Burner (semi rapid) Heat Input 2.0 kW (6824 BTU/HR) Front Right Burner (rapid) Heat Input 3.0 kW (10236 BTU/HR) CHARACTERISTICS TYPE OF GAS BURNER RAPID (large) MAX MIN SEMI-RAPID (medium) MAX MIN AUXILIARY (small) MAX MIN POSITION NOMINAL THERMAL POWER kW NOMINAL FLOW RATE m3/h NOZZLE REFERENCE 1/100 mm NOMINAL THERMAL POWER kW NOMINAL F ...